Gelcoat repair update

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Dec 27, 2012
587
Precision Precision 28 St Augustine
I recently made some repairs to my toe rails. I think one of the previous owners played bumper boat on more than one occasion.

I ground the spider cracks with a dremel and filled with 3m premium filler and a little bit of Bondo cream. I used Brite white finishing gelcoat. My boat is more of an off white so I added 2 drops of brown tinting agent to every 2 ounces of gelcoat. I thinned the gelcoat with acetone, approximately 10 percent. I shot it with a cheap Harbor Freight touch up gun.

The gelcoat laid nicely, little orange peel. I only shot one toe rail. I eventually need to do all of them. I think the gelcoat was a decent match. It will blend better once I wet sand.
 

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Dec 27, 2012
587
Precision Precision 28 St Augustine
The above pic is a section showing the filler work. The 2nd pic is the same area after shooting the gelcoat. It still needs to be wet sanded but looks acceptable as is.
 

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Jan 24, 2005
4,881
Oday 222 Dighton, Ma.
I think that it came out pretty decent. I've never had good results with Gelcoat.
 
Dec 27, 2012
587
Precision Precision 28 St Augustine
Thanks, I prefer using gelcoat. Paint looks great but it's not as dorible as gelcoat. At least not in my opinion.
 
Nov 9, 2012
2,500
Oday 192 Lake Nockamixon
Dear Spooled Again -

Please come over to PA and fix my boat! I have beers. Or cookies. Whatever you want!

Where did you get your color matched gelcoat? I need to call Rudy at D&R and see if they have any pint cans of paste pre-colored for some chips. But I also have a fair amount of spider cracks that really need to be done...

Thanks,
Brian
 
Dec 27, 2012
587
Precision Precision 28 St Augustine
I mixed it myself. You probably won't get an exact match. A close match is good, over time it will blend.

My mixture was 2 drops of brown tinting agent to every 2 ounces of Brite white finishing gelcoat. Finishing gelcoat or wax in gelcoat dries without assistance. Plain gelcoat remains tacky unless you put wax paper over the repair or spray a wax like substance ( forget what it is called.

I could help u out but u would have to bring it to me. I have a kegerator in the kitchen.
 
Nov 9, 2012
2,500
Oday 192 Lake Nockamixon
I have heard that one way to approximate a match with gelcoat is to take samples to a paint store. They can scan it with their spectrophotometer, and give you the formula they would use to tint the paint. They will probably use a 6 color process, rather than just 4 colors (red, blue, yellow, black) but if you use their formula with a 4 color mix, you can get pretty close.

I think I will try removing my fuel locker cover, and taking it to the paint store. That way, they can measure the creme color and the grey of the non-skid...

Brian
 
Dec 27, 2011
279
Oday 272 Pensacola
I think the 'wax' used with gelcoat is called 'Mold release Agent' or something similar. Tried to use this and gelcoat on a transom hung rudder several years ago, and had no GOOD luck with it at all... Wound up sanding it off and painting it...
 
Dec 27, 2012
587
Precision Precision 28 St Augustine
Filling areas with gelcoat can be tough. You can thicken the gelcoat by adding talc powder. If its a small vertical area I add talc, mix and apply. Then I place wax paper over the fresh gelcoat. The talc and wax paper keep it from running. The wax paper will peel off easily once dry.

It's easier to use a good above/below water line filler. Sand level once dry and apply gelcoat over top.
 
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