Fiberglass Repair Below The Water Line

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Jan 29, 2012
2
Helsen 22 Sharpsburg
I have a 1970 something Helsen 22 that has a punture about 2 feet in front of the keel. The punture is a crack about 6 inches long and has previuosly been repaired. I know the repair is no good because when water gets in the boat it leaks out of the crack. I purchased the boat 1 week ago and am in the process of lifting it up and pulling the trailer from beneath it. My plans are to patch the spot and paint the bottom. Does anyone have any suggestions for a repair kit and any tips on how to perform the repair?

Thanks!
Chad
 
Jun 6, 2006
6,990
currently boatless wishing Harrington Harbor North, MD
sounds like standard stuff, grind a 10:1 (width:depth) area out around the crack completely removing the damaged fibers. Apply layers of glass till it the hole you made is full, grind/sand fair and paint. I'd recommend epoxy resin since it it under water.
Do you know what is making the hull crack? Old repair not done correctly or something causing to much stress in that area?
 
Dec 8, 2006
1,085
Oday 26 Starr, SC
get the instruction book

sounds like standard stuff, grind a 10:1 (width:depth) area out around the crack completely removing the damaged fibers. Apply layers of glass till it the hole you made is full, grind/sand fair and paint. I'd recommend epoxy resin since it it under water.
Do you know what is making the hull crack? Old repair not done correctly or something causing to much stress in that area?
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Get the book "Sailboat Hull & Deck Repair" by Don Casey ...

Go to your local West Marine Store and they usually have a copy of West Systems Fiberglass Repair Manual for sale.

And there are other good books.

I like Bill's 'standard stuff' comment. But Bill is old hand and from your comments, U R a rookie? Time to become expert ...

Gee look at Bill's earlier comment: "Leadership must be taken, it can not be given! Bill Roosa

Ed K



 

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Ross

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Jun 15, 2004
14,693
Islander/Wayfairer 30 sail number 25 Perryville,Md.
Re: get the instruction book

When they are talking about grinding it involves disks starting no finer than 36 and 24 is even better on a right angle grinder, then you can finess it with 50 or 60 grit. Finishing the repair and making it fair requires much finer grits. Probably start with 80 and work up .
 
Oct 16, 2008
512
MacGregor/Venture 25 Mesa AZ
When I do serious glass repairs I want a "good" tooth for the resin to get into. So I use one of the grinding tools shown in the photos to grind the area (available at WoodCrafters)
 

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Sep 25, 2008
544
Bristol 43.3 Perth Amboy
West System Book and Web Page

The West people have a great webpage and book with lots of information to help you.
One thing that hasn't been mentioned is that the hull needs to be very dry to get the best repair. If the glass is soggy, you might need to tent the hull and place a dehumidifier to dry it out.

Also, if you can get access from the inside and out to do the repair from both sides, all the better. A grinder is a great tool but be very careful with it. It can take off a lot of material in a very short period of time.

If the hull is 0.25 inches thick, you need make at least a 4 inch wide repair on both sides of the crack. You need to feather out the hull gradually over those 4 inches. Make sure the hull is clean and dry. Wipe it down with acetone.

Pre-Cut multiple layers of fiberglass cloth of varying widths to build up the thickness. Coat the hull with epoxy. On a bench I place the cloth on plastic wrap with the widest piece down and coat with epoxy. I use foam brushes and a plastic spreader too. Add additional layers and reapply epoxy. Then apply the multiple layers to the hull that has been wetted out with the epoxy. Use a plastic spreader or squegee to get rid of the air. After it has totally set, wash with soap and water with a scotch brite pad to get rid of the amine blush. Then you can make fairing compound with epoxy and microballoons. Make it like peanut butter and apply to the repair area. After it is hard, you can sand it fair.

I would do the same repair from the inside, but would not remove much of the hull, just sanding it to get a good surface.
 
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