Expensive winter

Aug 8, 2009
52
Catalina 30 MkII Forked River, NJ
When I bought my 1994 MKII two years ago it had a leaking shaft seal. The seal did not use packing but was a single seal like a grease seal on an axle. To replace this seal you must disconnect the coupling and remove it from the drive shaft. Since the seal had been leaking salt water for years the coupling was a rusted mess and was fused to the shaft. The coupling and shaft had to be cut and replaced and a new dripless shaft seal installed. This was last year.

The design of the bilge in my C30 is such that water remains in the upper engine bilge until it is several inches deep at which time it can overflow into the lower main bilge. This results in the bottom of the engine oil pan being bathed in whatever liquid is leaking into the bilge. In my case it was salt water and this year the bottom of the oil pan rusted through and began leaking oil into the bilge. The whole back of the engine and the transmission were rusted from the shaft slinging salt water around and the shift and throttle cables were hard to use. So I had the motor pulled. The motor mounts had to be cut off to remove the engine. So now I have new cables, electric fuel pump, heat exchanger, oil pan and motor mounts and the engine is freshly painted and looks new.

The keel has always had the "smile" and I have tried two years in a row to grind out the joint and seal it with a bead of 5200 but it never lasts. Since I was doing the motor I had the yard drop the keel and repair it the right way. The keel stub was really ugly with big chunks of fiberglass and/or fairing compoung missing. It had to be ground out and reglassed, then the keel was reinstalled with nine tubes of 5200 in the joint and new nuts and washers.

Since they couldn't drop the keel with the mast up I had that pulled too. Whiile it was down I replaced all of the lights The yard showed me a Shaeffer 1100 furler that they were installing on another C30 and compared it to the 20 year old Hood furler that I had. The Shaeffer spins like a turbine while my hood is hard to turn at all so since I was doing all of the other work I replaced the forestay and installed the Shaeffer.

I hope I get the boat in the water soon before I go broke. I bought the boat cheap but I'm certainly catching up.
 

Ward H

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Nov 7, 2011
3,798
Catalina 30 Mk II Cedar Creek, Bayville NJ
Sounds like a case of the boating 3's. Each project turns into 3 projects and each of those turns into 3 projects and so forth.
Each project takes 3 hrs longer than estimated and each project costs 3 times as much as estimated.
Sounds like once your sailing you won't have to worry about the nagging those issues.
 
Jan 6, 2010
1,520
Draz,

Sounds as if this less than proper design for the two part bilge was poor. Then the funky shaft seal. I assume it was original & inferior & all adding to your rust & seize problems. Oh, and let us not forget the "smile" problems & keel re-work needed.

OUCH!!! man, all of this a result of poor design, boat building & equipment used. I see this all the time on boats built before 2000. Hell, have my 1980 model & the deficiencies are multiplied.

Welcome to the wonderful(??) world of manufactured yachts. The silver lining is, you have now corrected the costly inefficiencies albeit at a high cost. I like what Ward said, it's all so true. I have project lists that refer to project lists.

You now need to go sailing pal.

CR
 
Aug 8, 2009
52
Catalina 30 MkII Forked River, NJ
Captnron, yes the shaft seal was original. I'm told it was a "Strong Seal". I don't know what years they supplied this with Cat 30's but it looked like a dripless seal with a water supply line to the housing. If anyone has this kind of seal I would strongly (no pun intended) advise replacing it before it starts to leak and corrodes the coupling. I hesitate to say there's not much left to do. We all know how that goes.

Lou
 
Nov 7, 2012
678
1978 Catalina 30 Wilbur-by-the-Sea
We are putting our boat back in Thursday. Already have a list of to do for the next haul out.