DIY Alarm for “ OPEN THE ENGINE WATER SEACOCK!”

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Jun 21, 2007
2,118
Hunter Cherubini 36_80-82 Sausalito / San Francisco Bay
Buried in the “I soo Love My Yanmar” thread about a month ago was talk about how not to forget to open the raw water engine seacock. But a life long brain flaw of mine is that when I’m doing something simple/routine, my thoughts can be anywhere but focused on the task. Even with some sort of system, I can still mess up. I needed something more reliable than me myself.

The cure for me was to mount a momentary-on push button switch on the raw water seacock in a manner that the button would become depressed (= on) when the seacock handle is in the shut position. The alarm buzzer in my 1980 Yanmar instrument panel has an unused terminal. Wiring this to the seacock switch created a circuit for a "Seacock Not Open" alarm. When starting the engine, if the alarm buzzer doesn't go off in its usual two/three seconds, the first thing to do shut is off the engine and recollect that I didn’t open the engine seacock.

The attached pictures are of the switch setup at the seacock. The marlon valve handle is hollow so I was able to epoxy an SS extension bolt into it very securely. I filed smooth the threads on the side that contacts the switch’s chrome button. Also is a picture of how the valve handle looks when the cover over the area is in place and part of the pvc pipe that I use to reach down to the valve from above. The other side of the pipe has a T-fitting.

This alarm circuit might not be the most elegant solution, but its working. It won’t tell me if the raw water flow is blocked for some reason, but I figure blockage will be a fairly rare occurrence compared to me forgetting to open the seacock. The push button switch I used has a rather stiff spring so it’s a good thing that the seacock ball in the valve fits tight and offers resistance through the handle. If I were to do it again I would find a switch with a softer return spring.

One suggestion in the "Love My Yanmar" thread (from Roger Long) which I contemplated for a good while was the Aqualarm water flow safety kit (available on this site’s store for a reasonable ~$64 http://shop.sailboatowners.com/google/custom.htm?vp=140933). In retrospect, I could have installed the Aqualarm kit easier and faster than my DIY solution.

As a related aside: When I went to the Yanmar distributor to buy a new rubber impeller to replace the one I destroyed because of an unopened seacock, the staff mentioned that they have been suggesting that its better not to close it, particularly if the boat is used by different people/partners. Rational is that the frequency of a leak somewhere in the raw water circuit causing a boat to fill with water is less than the frequency of forgetting to open the seacock and getting into trouble by having an engine fail (not to mention the cost of engine repairs).
 

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Apr 15, 2009
302
C&C 30 Annapolis
key

I just put the engine start key on a floaty and hang it by the chain over the intake through hull handle. That way I have to look at the seacock in the course of starting the engine. Simple and seems to work.
 
May 11, 2005
3,431
Seidelman S37 Slidell, La.
Very good idea

I think this is an outstanding idea. Particularly for those of us who are memory challenged. But have to wonder if a seperate and louder buzzer wouldn't work as well or better. I think I will adapt your idea to my boat, using a micro switch, that will honk a horn of some type, probably off a motorcycle, any time the ignition is on, and the valve is closed. This will eliminate any chance of confusion about the buzzer.
 
Jan 3, 2009
821
Marine Trader 34 Where Ever I am
I just put the engine start key on a floaty and hang it by the chain over the intake through hull handle. That way I have to look at the seacock in the course of starting the engine. Simple and seems to work.
Also been doing this for years. It is foolproof, requires no installation and and you can't start the engine unless you take the key off the handle. If you still start it with the thru-hull closed, you probably want to sell the boat.
 

Ross

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Jun 15, 2004
14,693
Islander/Wayfairer 30 sail number 25 Perryville,Md.
I don't have a key lock starting switch but I must turn on the battery switch and that is about a foot and a half from the cooling water valve.
 
May 6, 2004
916
Hunter 37C Seattle
thats a pretty slick solution

but I also look ever the side to confirm discharge as soon as I start the engine. Once there was no discharge ( clogged elbow) so I shurt down and stayed at the dock, which was better than overheating just as I exiited the marina.
 
Mar 6, 2008
1,500
Catalina 1999 C36 MKII #1787 Coyote Point Marina, CA.
I also place the igitian switch on the seacock. In any case you still have to bleed the water collected in the water/fuel separator, so you have to be near the valve. Works for me.
 
Oct 22, 2005
257
Hunter 44DS Redondo Beach, CA
Why not run it inline with the starter solenoid circuit? That way the engine won't even turn over if the seacock isn't open.
 

timvg

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May 10, 2004
276
Hunter 40.5 Long Beach, CA
I just keep my key hanging on the closed handle. When I remove the key, I open the thru hole. Even this over 50 year old can manage that task.
 
Oct 14, 2005
2,191
1983 Hunter H34 North East, MD
Duct Tape...

could be used to tape a mercury switch to the ball valve handle, thereby eliminating the alignment/contact issue if the handle isn't fully closed, failing to make contact, or some other human calamity. :)

I just hang my starter switch key on mine.
 
Mar 13, 2009
158
irwin 37 (73-74) grand harbor marina
Re: Duct Tape...

key on the thru-hull sounds like a good idea. everyone has their own system for pre- start. the checklist is limited to the number of systems required to move the boat or set it free. docklines,shorepower,water,cable,fenders and the like. my personal checklist heads with open the valve, check the bilge, check the dipstick and belts. admire the whole beautiful thing. then go about wakeing people up. jimbob
 
Sep 25, 2008
5
Sunstar 28 Sidney, BC
Most of the time I leave it open

Starting engine doesn't require a key, so whenever I do close the intake thru-hull I wrap a plastic bag over the battery switch so that whoever goes to start the engine is alerted that the thru-hull needs opening when they go to turn the battery on.
 
Sep 25, 2008
2,288
C30 Event Horizon Port Aransas
what I do is open the seacock before starting the engine.:)
Seriously though, I don't trust that water is flowing until I see it out of the back. What if the impeller is toast or there is an eel in the through hull?

Case in point, I was running my marine AC, I looked to see the water flowing and it looked to be coming out a little slow. There was a clump of seaweed clogging the hose that didn't make it's way to the strainer.
 
Dec 19, 2006
5,832
Hunter 36 Punta Gorda
Looks like trouble

Keep it simple and less complicated and won't fail on you down the road.
Nick
 
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