Diesel Fuel Gauge

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Jul 17, 2011
21
Beneteau oceans 321 Saint John
We have a 1997 Beneteau 321 -The diesel fuel gauge reads full all the time.
The fuel gauge is a VDO design
Has any one had this problem and what was the fix.I have all ready checked electrical connections,fuse.The gauge does go to empty when engine is shut down.
 
May 24, 2007
185
Beneteau 352 Milwaukee, WI
Had the same problem on our `99 Beneteau 352. I found that the fuel gauge circuit works on the principal that a higher (full) reading results from increased resistance in the circuit. The sending unit inside the tank creates more resistance as the float rises with more fuel.

To eliminate the sending unit as the problem -

With the key on, disconnect the two wires at the sending unit. The gauge should be pegged hard right beyond full.

With the key on, connect the two wires at the sending unit together. The gauge should be pegged hard left beyond empty. If this doesn't happen, you have an open somewhere in the circuit.

The sending unit should have 10 ohms resistance when empty; 180 ohms when full. I went to radio shack and a 10 ohm, 100 ohm and 200 ohm resistor(s). I connected these in place of the sending unit to confirm that the guage was reading correctly. (vs. pulling the sending unit from the tank) With the 10 ohm resistor, the gauge should read empty vs. pegged hard left.

In the end, I had cleaned all the connections and found that I had a connector crimp that had gone bad at the sending unit end of a wire. The connector was still attached to the insolation on the wire but the wire strands had broken inside. I replaced the connector and confirmed gauge readings with the resistors.

I'm still not certain that the sending unit provides accurate data but does seem that the tank takes the correct amount of fuel when the gauge is reading a 1/4 tank.

Make sense????
 

Cwoody

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Aug 10, 2010
87
Beneteau 37 Galesville, MD
I asked this question a while back when my gauge was stuck on full.
Tracking fuel use by engine hours used was the standard reply and the most dependable solution.
Just added some info to a resent fuel consumption thread for my B331 (see b361 fuel thread).
 
Jan 22, 2008
5
Beneteau 42cc Oriental NC
I had fuel gauge problems in my French-built 2002 42CC Oceanis. The symptoms were different from yours in that the gauge would either seem to indicate empty or stop at some point less than half, regardless of the tank contents. Checked every connection in the circuit, completely cleaned the float, wiper, and rest of sending unit. It would work for a while, then return to its old ways. I just could not figure out what could possibly be going wrong. My final solution was to install a new sending unit for $50. No more trouble for two years now. I have more money than time and patience, but not a surplus of any.
 
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