Deep keel bilge pumps - Maine Sail was right

Oct 9, 2008
1,742
Bristol 29.9 Dana Point
Mainsail was right (as usual)

There is a deep sump in my keel behind the ballast. Water from the stuffing box and ice box drain down in there, and it is the boat’s bilge bottom. There is (was) a Rule bilge pump at the bottom, attached with the float switch to the foot of an L-shaped aluminum strap. The top of the strap was screwed to the cabin-sole framing at the hatch board in the floor.

This setup worked. Except there was always a couple inches of water in the bilge. Also, at one time I had a failed check valve, which caused backflow and constant cycling. The pump has to push the water up from the sump, through the engine room, and out the transom, hence the need for a check valve. When the backflow started occurring, I removed and inspected the check valve and found no fault, at which point I posted a question on this board some months ago about what else might be happening.

It turned out to be the check valve leaking in some way, for when I replaced it, the problem ceased. However, it was during the conversation that Mainsail said (paraphrase) -in this type of setup, you need a diaphragm pump, mounted remotely. The diaphragm pump is tough to clog, easy to maintain, and doesn’t need a separate check valve. Mainsail noted that separate check valves in bilge pump plumbing are a point of failure that can be dangerous, especially if the bronze valve seizes shut.

I replaced the check valve anyway without re-doing the whole bilge pump system. It worked, until yesterday when I noticed that the float switch had failed. Actually the switch turned out to be fine, it was a corroded wire connector. Anyway, I had to get it out of there. The bilge pump\switch assembly was under the shower sump, which is glassed in right in the top middle of the keel-sump space. Therefore, you have to unbolt the aluminum strap holding the pump gear, then rotate the cantilever to the aft of the shower sump (sorry, no pics). Once it’s near the aft of the shower sump, you have to remove the hose which is still caught under the shower sump, take the plastic top off the bilge pump, then wrench the parts out of there, all the while trying hold up slippery parts. It’s a major PITA. I couldn’t believe that Bristol would come up with such an installation.

Well, they didn’t. After staring at everything for a long time, remembering a bronze strainer in the spare parts bin, affirming the original intention of a seized Wilcox impeller pump mounted in the engine room, and testing a wire terminal near that pump with the bilge pump “Man\auto” switch taped to “man”, it became clear that Bristol had originally installed a remote bilge pump.

So I’ve ordered a remote diaphragm pump. It was info from this board that helped to come to the conclusion, and install the correct equipment.
 

CarlN

.
Jan 4, 2009
603
Ketch 55 Bristol, RI
Most pump manufacturers make a similar switch. Here's Johnson's. A lot of Whale's pumps come with one.

http://www.amazon.com/Johnson-America-36303-Marine-Control/dp/B000N9RF1K#productDetails

While these should be more reliable, I have had failures with several brands. In some cases dirty bilge water seemed to trick it. In others, they just stopped working sometimes failing "on" and other times failing "off".

Still, they seem more reliable than float switches. Do understand that they draw power all the time (very little).

The most reliable switch I've ever found is the Ultra. Not cheap.

http://www.tefgel.com/contain.php?param=pumpswitch_price
 

Sumner

.
Jan 31, 2009
5,254
Macgregor & Endeavour 26S and 37 Utah's Canyon Country
The bilge on our Endeavour also goes to the bottom of the keel just aft of the ballast. Then it is a long ways with considerable elevation gain to the stern where the bilge pump line exits above the waterline. I didn't want to install check valves as I understand that is a no-no and worried about the pump cycling on and off with the long run and the amount of drain-back.

What I've done is instead of 1 pump I now have 3 pumps. I have one 2000 low and another one up a ways for hopefully a situation that never arises.

Then I put a nuisance pump at the very bottom just below the lowest 2000. It goes to a thru-hulll not that far away that was for the shower in the head a mile away that we were not going to use any longer. The line to the thru hull has a vented loop in it above the waterline. This has worked great in the yard for rain water intrusion and see no reason it shouldn't work in the water also. If there is a major problem then the two 2000's can kick in and hopefully handle that.

The depth of the water for the small pump to kick on still has to get to about 1 1/2 to 2 inches if I remember right before it kicks on. That was built in to the pump and switch to handle the drain-back issue. The bilge is only about 18" X 18" in that area so not a lot of water there.

Sum

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Oct 9, 2008
1,742
Bristol 29.9 Dana Point
The bilge on our Endeavour also goes to the bottom of the keel just aft of the ballast. Then it is a long ways with considerable elevation gain to the stern where the bilge pump line exits above the waterline. I didn't want to install check valves as I understand that is a no-no and worried about the pump cycling on and off with the long run and the amount of drain-back.

What I've done is instead of 1 pump I now have 3 pumps. I have one 2000 low and another one up a ways for hopefully a situation that never arises.

Then I put a nuisance pump at the very bottom just below the lowest 2000. It goes to a thru-hulll not that far away that was for the shower in the head a mile away that we were not going to use any longer. The line to the thru hull has a vented loop in it above the waterline. This has worked great in the yard for rain water intrusion and see no reason it shouldn't work in the water also. If there is a major problem then the two 2000's can kick in and hopefully handle that.

The depth of the water for the small pump to kick on still has to get to about 1 1/2 to 2 inches if I remember right before it kicks on. That was built in to the pump and switch to handle the drain-back issue. The bilge is only about 18" X 18" in that area so not a lot of water there.

Sum
I like term, "nuisance pump" :)

I will be using a bronze pickup\strainer, which has feet that will raise the pickup about 1\4" off the bottom of the bilge, maybe less. So the remote pump should clear the bilge well, if I get the float switch positioned right.

I've installed the old Rule 2000 into the shower sump, which had its pump removed and apparently discarded long ago. There were 4 holes drilled into the shower sump to allow the shower water to drain into the bilge. Or the holes may have been from the old pump mount (I used 2 of them to mount the Rule, and filled the others).

The shower sump would be the next thing to become submerged if the boat were flooding, which would activate the now shower-sump pump. It's on it's own plumbing circuit. So, while the Rule 2000 is way overkill for a shower sump; due to the setup it also acts as a high capacity emergency backup pump.

The primary pump that I ordered, a Whale Gulper 320, is a diaphragm pump designed and reputed to be exceptionally reliable, clog-free, and very robust. It would run constantly till Spring if needed, without burning itself out. The caveat is that it is a relatively low volume pump, at only about 300GPH. So while it is a fabulous (Reputed as. We'll see.) general purpose primary bilge pump, the Rule may be need for additional capacity in an emergency. There's also the boat's manual pump and plumbing.