Compression Block Rot

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Dave Mariano

At the beginning of last year I purchased a 1987 Catalina TR. We had a great first season, however, at the end of last season I noticed a slight depression in the deck at the base of the mast. After investigating I noticed that the wooden block (it was actually plywood layed horisontally)in the bilge and beneath the compression post was rotted. The mast was removed as was the rotten wood. I contacted Catalina and they provided me a detail of the fix (replace the wood with a single piece of hardwood). The opening at the end of the bilge is smaller than the void that must be filled. So after talking to several other sailors I have decided that the best fix would be to replace the wood with marine grade plywood epoxied in place in several stages. I have decided to place several layers at the bottom, and several at the top. Does anyone have any suggestions on how to insert and epoxy that final piece in tight. And any suggestions on what type of epoxy to use. I have seen a fix where a stainless steel frame was constructed to replace the wood block, however I believe that Catalina designed this to be a wood block, maybe to act as a shock absorber between the compression post and the fiber glass hull. Are there any other thoughts or suggestions on this subject. Dave Mariano "Let It Ride" Braintree, MA
 
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Dick

same problem

Dave - I have the same problem. What are the specs Catalina passed along to you? I was intending to open the fiberglas, insert a replacement wood block and pound it in for the fit, then reseal the fiberglas. Not a good idea?
 
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Dave

Check the archives!

There are MANY posts and responses in the archives for compression post problems and repair. Search using the words "compression post" matching all words and you'll find lots of advice.
 
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John Olson

The fix

I replaced my block with Iron wood Its aDeck lumber from a lumber yard . I made two picese one for the top and one for the bottom that fit tight and epoxyed them in and then I used two bolts3/4 " long in athreded rod nut thats about 1" long I put them between the first two blocks then used the bolts to push the cabin top up in to place then I drove a third block between the first two and then took the two sets of bolts and nuts out from between the first two blocks and then filled in the sides where the bolts where .My wood was 3/4x6" Iron wood with glass between ..and I lamenated them with west system epoxy .My problem came from ashower drain that was never sealed when the boat was bilt. What a bummer! John olson
 
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jim

Please..

John O: Is there any chance you could edit your post so it makes more sense? I would like to understand it better. Thanks
 
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John Olson

Hay Jim

Email me your phone # at meow 10950 @Yahoo. com and I will get back to you this weekend I am Remodleing my house and my computer is all covered I am on alaptop and I think I can help you better on the phone. John Olson
 
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