Slipped Rotor?
Dear Steven,PSS has always used stainless as our hose clamps. Of coarse this does not mean that someone has not changed them out to your current non-adjustable plastic ones. At one point in time the company “Las-Drop”, installed plastic clamps on their seals. If the sealing surface is green it is a Las-Drop. Another tell tail is the stainless rotor is held in place by three screws. If it is a Las-Drop the plastic face can melt causing the problem you described. Regardless of who’s make it is, it is very important to burp the seal by separating the two sealing surfaces. As one other person commented, simply press the bellows aft, the seal separates, air escapes and water rushes in. The thing we want to make sure is that it stops once we burped it. I would be worried to much if it was a PSS running dry. You would hear a very high pitched scream coming from the seal if it was without water.It does not sound like you need to remove the shaft. What it sounds like is that the rotor has moved on the shaft forward towards the coupling. Severe shock to the shaft could have caused it to move forward. If it has moved forward, when you put the transmission into gear the mounts allow the engine to be driven forward, the more Rpm’s the more thrust the further forward the engine and shaft moves. Thus creating a bigger gap for water to enter. I would first start by adding compression to the seal. Loosen the set screws or bolts, which retains the stainless rotor to the shaft. Slide the rotor aft compressing the bellow an additional ¼”. Run it and see if the leak is gone. If so make sure to retighten the sets crews or bolts. If leak is not gone, compress again another ¼”. If by chance the rotor has slipped forward and away from the other half of the seal, this could happen again. I would suggest that you place a clamp forward of the rotor to reduce the chance of anyone’s rotor from migrating forward due to any circumstance. In my own boat people see that I have my spare collar zinc inside my boat. It serves as a place to keep my spare zinc but most importantly it keeps the shaft in my boat if it tries to leave and it keeps my rotor in place and not migrating up the shaft. Hope this helps. Sincerely, Kevin L. Woody