Bulkhead replacement

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Jun 27, 2004
122
Hunter 25.5 Cocoa Beach, FL
It's been some time since I've been here, and I must say ya'll are looking good, though it will take some getting used to these improvements. Anyway, I am in the process of replacing the bulkhead between cabin and lazerette, and haven't found anything in the archives relating to this. If anyone can direct me any information would be appreciated. Hi Peter. Mark Major 86 H23 Lesismor
 
Sep 8, 2006
116
Hunter 23 Camp Lejeune, NC
Hmmmm

Well Mine is just a marine wood, not totally sealed at the top but does have a "foam" type of material at the top. I belive its factory! dont know if it helped. good luck
 
Feb 6, 2006
249
Hunter 23 Bay Shore, LI, NY
I replaced mine

after we got her because the PO had neglected the cockpit drain hose, which cracked and filled the lazarette with rain. The boat thn tipped up with the trailer and rested on her *$$. The high water line went around the lazarette above the cockpit eats at the stern and lapped up to the bulkhead. The battery platform was covered at the aft end. The bulkhead was rotted. The good news is that this bulkhead is non-structural and loosly fitted. I use a combination of rechargable circular saw (small for easier access) and hole saws (4-5 inch) to remove the old bulkhead in pieces. Two cardboard templates and a lot of measurement points allowed me to make a new bulkhead in three sections, divided along a horizontal line, a lower section and the two upper sections where it goes up under the cockpit seats. The lower section went in first and was screwed into the original frame where possible. Remember, it doesn't have to be strong or particularly waterproof, it is just a divider between the cabin and the aft bilge/lazarette. BTW, I used 1/2 birch ply that I had in the basement. Once the lower section is in, I glued/screwed strips on the aft side to make a support for the top pieces, wgich were then glued and screwed as well. Voila, a new bulkhead. I finished it off with several coats of Bilgekote to make it white and to provide some degree of water resistance. Since the boat is so dry I was not concerned. That was last winter, and it has done a season fine. Just check the cockpit and anchor locker drains regularly as they are the common source of leaks in the boat. Good luck!
 
Apr 19, 1999
1,670
Pearson Wanderer Titusville, Florida
Hi Mark

How ya been? I've been checking the CFYC website periodically but I haven't seen any new adventures for you. I guess now I know why. In the interim, we moved house, I moved the boat to Titusville for a while and then back to Lake Monroe. I also finished the blister repairs and barrier coat, installed an adjustable backstay, jib block tracks, adjustable traveler, replaced the main hatch and built a hard dinghy. Now I'm working on new hatchboards...it never ends. Give me a holler if you need a hand. Peter H23 "Raven"
 
Jun 27, 2004
122
Hunter 25.5 Cocoa Beach, FL
In regression

As things progress, I regress as you will see from my latest posts. Val, thank you for the link; I am rethinking materials. Peter, you know Skycraft; any ideas on alternative bulkhead stuff of that square footage? Chris, I was about to drag the corpse of former bulkhead back into the bilge and you say cardboard? One of those "why dint I tink-0-dat" ideas. Thanks! After disecting my boat I realize the sole plate or whatever they consider that molded piece to be called is the meat of the stringer, but let's not discount the added beef to this craft that anything attached via fiberglass adds to the hull integrity. Nothing should be removed without stronger replacement, glassed in. I don't know about you guys, but I've been in seas, and hit bottoms, that I thought would be the end of me and my boat, but...Hunter built one hell of a craft.
 
Apr 19, 1999
1,670
Pearson Wanderer Titusville, Florida
Mark, what about AB plywood?

I built a hard dinghy last winter using AB plywood (almost as good as marine ply (I think marine is AA) but one-third the cost. Parker's Lumber Yard on US 17-92 in Maitland (about 1/4 mile south of Maitland Blvd.) is a good source of ply but be prepared to buy whole sheets. I like ply because it's easy to cut and shape and once you're done, soak it with epoxy and no voids will be left to absorb water and cause rot. As far as glassing the new bulkhead back into the hull, why not use epoxy and fiberglass cloth instead of polyester resin? Epoxy is great stuff to work with once you get the hang of it. Peter H23 "Raven"
 
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