About Blisters...
Hey Andi,I am about to give you more info than you probably ever wanted to know about your questions & I'm going to apologize in advance. It's gorgeous outside right now & I wish I could be out on the water, but I can't. I figure the next best thing is to "talk shop" on this forum, so here we go:I bought my first boat about 4 years ago. It was a 1977 Catalina 30 & I still have her today. I never regret the purchase, but I did do my homework before buying so I knew exactly what I was getting into.As far as blisters go, it's important to understand what they are, how they're caused, what to look for, how to prevent & how to fix them.First, there are 2 types of blisters. Small, pin-head to pea-sized blisters without any moisture in them are just voids in the gelcoat and they're not that big a deal. They tend to form around the waterline & are easily ground down, filled in & painted over.The 2nd type of blister is more serious. These are osmotic blisters that are caused when voids in the laminate (not the gelcoat but between the actual layers of fiberglass themselves) eventually absorb moisture. Over time, this moisture accumulates and forms a very toxic acid that will expand over time & weaken the fiberglass. Osmotic blisters can be as small as a pea or as large as the palm of your hand. Unlike dry voids in the gelcoat, these blisters severly weaken the strucutral integrity of the hull & need to be fixed once they're identified.What causes them?? There's a lot of debate over this, but evidence suggests that inferior workmanship and/or quality of materials contributes to this. If there's a void in the laminate water will likely find a way in & a blister will eventually form. You want to take a close look at the hull below the waterline. Look closely for any bulges and/or uneveness in the hull. If it looks good to you, have a surveyor take a closer look. They should be able to let you know one way or the other. One of the benefits of purchasing an older boat is if it has never had blisters, it probably never will. My 1977 never did, which meant that, in all likelihood, the hull doesn't have any voids that I need to worry about. This isn't 100%, but it's probably not going to be an issue for me.Prevention is another area of debate. Companies like interlux make barrier cote products that are more resistant to absorbing water than regular fiberglass. Yes, fiberglass & gel coat absorb a certain amount of water & barrier coats are supposed to stop that. The problem is, if the hull isn't dry enough when you apply the barrier coat, you're going to seal in the moisture preventing the hull from drying out (as it might do during a winter layup) and blisters will either come back, or be more likely to form. The best way to prevent, Ive read, is to make sure your hull is as dry as possible & apply a good barrier cote as a preventative measure.To fix them, you need to grind out the weakened laminate, thoroughly rinse away the toxic fluid & let the hull dry for a considerable period of time, usually months (up north it can be done during the winter) often as long as a year. Once the hull is dry the fiberglass can be repaired with epoxy & glass mat.Overall, a good surveyor should be able to determine if a boat has blisters. They'll knock on the hull with a mallet, they'll use a moisture sensor to measure how damp the hull is. Go with his advice. He's a professional. If it's an older boat & it has one or two areas of concern, find a good yard, get a quote & negotiate the repair costs into your final price.If the boat is peppered with blisters, then walk away. There are a lot of C-30's out there & it's not worth the hassle to fix a bad hull (and they are out there).If the boat is older & has no blisters & no history of blisters, it's probably a good sign that the hull is in excellent condition. As for sticking to a boat that's built after 1990, I'm not aware of any evidence that newer hulls are more or less resistant to blisters than the older ones. Again, the benefit of an older hull is that it has some history that should help predict the future. A newer boat will have less history, but everything else on the boat will be newer and that may appeal to you.I'll get to the other questions on my next post. I hope this helps!!Allen Schweitzers/v FalstaffC-30 Hull# 632