There's alot of rumors and misconceptions
I would like to dispel some of the misconceptions Rob from Newburgh mentioned in his responses. Don't be too hard on him Eric - a lot of old school polyester guys still believe many of the same things. Polyester resin, which the vast majority of production boats are made with, is a perfectly fine resin system for new construction. The longevity of the hulls is a testament to that. But I can say with full confidence that polyester is not a good repair resin, and most competent boat yards know this and use epoxy for all structural repairs. Polyester simply has poor secondary bonding characteristics. We have done exhaustive research and testing to confirm this and published much of the data over the years. The aircraft industry has know this for a long time and specifies epoxy for repairs to aircraft. Epoxy wets out fiberglass very well, including CSM. Fiberglass is treated what is called a sizing when manufactured. The sizing is applied to promote and aid the wet out with resin. Yards that are used to doing repairs with polyester often have glass that is sized specifically for polyester and it's true that epoxy wets out this glass poorly. Glass can also be sized specifically for epoxy, but these days the overwhelming majority of glass is treated with volan, which is compatible with both epoxy and polyester. Also, while it is important to mix epoxy resin and hardener at the correct ratio, by using our calibrated pumps it becomes very easy. Our ratios are formulated to be a bit forgiving - a little bit off one way or the other is fine. (about +/- 5%) If you haven't read our 002-650 Gelcoat Blisters: Diagnosis, Repair, and Prevention manual you should be able to get one where you purchased you WEST SYSTEM. If not contact me and I'll see you get one.And maybe get one for the guys in your repair yard.
