America's Cup Hull Construction

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RichH

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Feb 14, 2005
4,773
Tayana 37 cutter; I20/M20 SCOWS Worton Creek, MD
WOW .... but interesting that they still use 'ancient' lofting methods to get the initial hull shape by using plywood 'station sections'.
 

Rick D

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Jun 14, 2008
7,204
Hunter Legend 40.5 Shoreline Marina Long Beach CA
Yup, fascinating that a lofting technique is still the best method for making a high tech plug (or rather a portion of it).
 
Apr 18, 2007
53
Jeanneau Sun Oddysey 40.3 Chicago, IL, USA
Well, it seems to me that they only did that because its easier than just putting big chunks of epoxy putty into the CNC machine. To talk about lofting when the final hull shape is fully machined from is a huge stretch of the meaning of the word.

Kind of like saying that modern cars are just like the model T because they are both built on an assembly line.
 

Ross

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Jun 15, 2004
14,693
Islander/Wayfairer 30 sail number 25 Perryville,Md.
I will bet those station sections were cut with a cnc router.
 

RichH

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Feb 14, 2005
4,773
Tayana 37 cutter; I20/M20 SCOWS Worton Creek, MD
I will bet those station sections were cut with a cnc router.
Could also be water jet --- much faster than CNC. But once you get the CADCAM up and running it doesnt really matter which ... as long as the 'handwork' is at a minimum.
 

Ross

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Jun 15, 2004
14,693
Islander/Wayfairer 30 sail number 25 Perryville,Md.
They have been cutting with high pressure water for more than half a century but I have never seen it. Laser cutting and mechanical cutting of many materials and flame cutting of steeli have seen. I should think that high pressure water cutting would be very messy for the clean up.
 

RichH

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Feb 14, 2005
4,773
Tayana 37 cutter; I20/M20 SCOWS Worton Creek, MD
Actually water jet cutting is very clean ... the debris is removed continually by pressure leaf, etc. filters. The quality/fineness of the cut is 'superb'
 
Jan 27, 2008
3,092
ODay 35 Beaufort, NC
Seems like they could go direct to the milling machine and just hog out the female mold and eliminate all this male plug work. I've seen wing spars for airplanes hogged out of solid aluminum slabs over 40 feet long on three spindle mills. The chips come off the high speed spindles so fast guys with snow shovels are needed to shovel the chips off the machine. That'll be one big autoclave for curing the hulls. I know Hall Spars in Rhode Island put in a really long one for doing masts well over a hundred feet long.
I guess when you have a hundred million dollar budget for an AC campaign a million dollar milling machine isn't that big an investment :>)
 
Jul 25, 2009
270
Catalina 1989 C30 Mk II Herrington Harbour South, MD
The water jet would still be CNC, wouldn't it? Just not a router, right?
 
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