I recently asked Westerbeke (30B engine with a 50a Mitsubishi Alternator) about upgrading to a higher output alternator. They were very non-committal. Said they had no data on engine stresses from a larger alternator, but suggested that the larger alternator will draw more power from the engine (run hotter?) and exert more torque on the alternator mounts.
Ron,
Westerbeke, if I am not mistaken, had a 72 amp optional alt for that engine. I have installed up to 100A Balmar's on that engine without issue. Our Westerbeke 44B Four will be getting a 140A Electromaax with serpentine kit in the near future.
Our 50A Mitsubishi alt has over 3200 hours on it and is still going strong. She charges a 375Ah bank plus 75Ah reserve battery without issue.
I am only installing the 140A to test out a new product and see if I want to switch to the Electromaax product as my alternator of choice. You limiting will be your belt and for that you're limited to about 80A so a 100A alt is nearly perfect as you'll never see all 100A...
If the OP has a Yanmar the
Electromaax alts and serpentine kits are the cats meow! A single four groove serp belt can handle up to 200A with less belt tension.
Phil sells the Electromaax stuff here and has excellent pricing..
Sailboat Owners.com / Electromaax