'88 Hunter 37 main traveler

Apr 22, 2025
6
Hunter 1987 Hunter 37.5 Richmond Yacht Club
I recently had a fairly several accidental jib and ended up breaking off the traveler turning on the port side. This is the original Schafer traveler. When I tried to remove the set screw that holds the blocks and cam cleat assembly in place it was frozen and broke. I have rigged up a temporary system that works pretty well but would like to fix it correctly. The problem is that even if I can drill out the set screw, the traveler track is to long for the car to slide off the end before its stopped by the edge of the cockpit. I've also tried an impact driver on some of the track screws and they don't budge. I would think the screws are through bolted but is so the nuts are hidden by the aft cabin fiberglass head liner. It only way to access them looks to be cutting through that fiberglass liner and I don't want to do that.

My questions are has anyone ever replaced the traveler rail or end cards and does anyone know if the traveler is through bolted or how to remove it? In a slightly related question, I want to replace some of the cabin top clutches and again assume that they would be through bolted but again if so the nuts would be behind the main cabin fiberglass liner and are not excisable.
 
Jan 1, 2006
7,586
Slickcraft 26 Sailfish
While I don't know your boat I would expect the traveller would be thru bolted.
 
Jan 7, 2011
5,592
Oday 322 East Chicago, IN
I agree with @shemandr that the traveller is probably thru-bolted, but Hunter did build boats with an aluminum plate in areas that needed bolts (stanchions, clutches, etc.). These were threaded to take a machine screw. So you should try to remove the screws and see if the back out or not. If they do, you are lucky!

Greg
 
Apr 22, 2025
6
Hunter 1987 Hunter 37.5 Richmond Yacht Club
Greg - thanks for your reply. I did try a impact hammer on several of the screws just to see if I could bust them loose but none moved. If Hunter did put an aluminum plate behind the traveler the stainless steel bolts have probably wielded themself to the aluminum by now.
 
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Dec 18, 2012
167
Hunter 37.5 Annapolis
I've had good luck removing the Hunter usual SS bolts in tapped aluminum backing plates using PB Blaster, an impact wrench with the correct Philips bit, and lots and lots of patience.