'81 H36 deck fill replacement - are drop in's avaialble?

tmjb

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Mar 13, 2012
222
Hunter 36C Glen Cove
My '81 H36 came with original aluminum deck fills, all of which are corroded and in need of replacement. Unlike modern fills they have a female thread on the underside to receive a male threaded hose barb, so the diameter of this part of the fill is significantly larger than a typical modern deck fill with integral hose barb.

As a result, finding a drop in replacement that does not require me to partially fill the hole in the deck to provide something for screws to attach to etc. seems to be a challenge. I don't seem to be able to find a stainless replacement. In fact the only possibility that I've found so far (still not sure of the screw location - have written to Forespar) are the Forespar Marelon fills which have a much larger 4" diameter flange than the typical stainless fills with 3" flange.

Has anybody else faced/addressed this problem?

Any input would be much appreciated.
 

kito

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Sep 13, 2012
2,011
1979 Hunter Cherubini 30 Clemmons
Same problem here. The PO on my 79 H30 installed a new fuel fill and just used the exiting hole but moved the fill over to catch 2 of the 3 screws....not acceptable. I could not find one that would fit so I am just going to bite the bullet and fill the hole and re-cut to the correct size. The flange is large enough to hide the patch so no gelcoat etc. is necessary.