I stained all my cabin wood with a red Mahogany stain and used a spar varnish. I would never have attempted doing it without removing all the wood from the cabin including the bulkheads and the galley cabinet. It was a lot of work but if you consider trying to work on wood surrounded by a fabric headliner, it was the right choice for me. The varnished wood in the cabin should hold up quite well when you consider that it isn't exposed to the sun and elements. Most of the wood in my boat is Teak plywood with a veneer. A friend of mine had given me some boxes of Cellophane disposable gloves and I kept them in my cabin for three years and was going to throw them out after the cardboard boxes got wet and deteriorated, but boy was I glad that I kept them for this particular job. They really came in handy. My biggest mistake was to varnish the outside of my Pen boards, because they look like they need to be varnished again, but then, so doesn't my tiller. My original wood in the cabin was Teak ply, but I'm pretty sure that they sprayed it with a light coat of varnish. The last picture shows the finished product except for the old settee compartment covers. I built some new covers to replace them, and I was still in the process of staining and varnishing them when this picture was taken.Glad you brought up this question Larry, I've been wondering the same thing about my '78. I think I'll be going the oil route, varnish seems to be much more maintenance and although it probably looks much nicer, my boat doesn't require that look for the price I paid for it! I think with a good sanding and decent oil job it will bring the wood back to life.
I used some 4'X4'X 3/8" plywood sheets that I picked up at Home Depot. I'm not sure if it was birch, but it did have some knots on one side which really doesn't matter much as they are under a mattress most of the time. As I was sanding them though before staining them, I noticed that the unfinished wood can splinter very easy in spite of the fact that I rounded the the edges including the finger holes. After I added the coats of varnish, they held together OK and looked pretty good. My friend and fellow YC member, Wayne, built plywood covers for his Seaward 22 and sealed them with Fiberglass Epoxy, which may be a better idea. He also installed locks on them. He has replaced a lot of his Teak with Star Board, like the hand rails, pen boards, and other wood trim that he had in the cockpit of his boat. My old covers were 1/4" plywood and they were delaminated and falling apart. All the covers on my boat are the same width, but the covers under the V berth are shorter than the covers under my settees. They were easy to make. After I cut all the widths, I made my final cuts all at once with my table saw and rounded all the corners of each of the two stacks of covers with my band saw. I wound up with two stacks of covers and I only had to cut through each stack with a 1" hole saw for the finger holes.Joe, what did you use when you re-built your settee compartment covers? I have to do this also, not sure whether to make them out of wood or starboard. If wood - what type of wood and what diameter?
Joe is right about taking everything out.....but i would not let that deter me if you don't want to do that. If you are very carefull and tape your edges and borders like you were obsessive-compulsive about it, then you can get away with minimal dissasembly. It is pretty easy to get most things out because everything is screwed in, not glues like in house furniture. Do yourself a favor and get a dewalt cordless screw driver. It can get you to every bolt and screw on the boat if you have the right bits, extensions, etc. Be sure you save all your screws. They are expensive being stainless steel.I stained all my cabin wood with a red Mahogany stain and used a spar varnish. I would never have attempted doing it without removing all the wood from the cabin including the bulkheads and the galley cabinet. It was a lot of work but if you consider trying to work on wood surrounded by a fabric headliner, it was the right choice for me. The varnished wood in the cabin should hold up quite well when you consider that it isn't exposed to the sun and elements. Most of the wood in my boat is Teak plywood with a veneer. A friend of mine had given me some boxes of Cellophane disposable gloves and I kept them in my cabin for three years and was going to throw them out after the cardboard boxes got wet and deteriorated, but boy was I glad that I kept them for this particular job. They really came in handy. My biggest mistake was to varnish the outside of my Pen boards, because they look like they need to be varnished again, but then, so doesn't my tiller. My original wood in the cabin was Teak ply, but I'm pretty sure that they sprayed it with a light coat of varnish. The last picture shows the finished product except for the old settee compartment covers. I built some new covers to replace them, and I was still in the process of staining and varnishing them when this picture was taken.
Joe
As said, I removed all woodwork, replaced what was damaged, and then started cleaning the old stuff. I used Don Casey's mix of water, laundry detergent and bleach. Soaked it in good, brushed it with a stiff brush , rinsed and dried by the wood stove. Then I went one step further to try to match the old to the new. I soaked in a solution of oxalic acid and rinsed and dried. Then sanded enough to take off the raised grain and soaked in a homemade solution of 1 part solvent based gloss polyurethane, 1 part boiled linseed oil and 1 part mineral spirits. Soak in just like stain, and after no more will soak in, wipe with a linen cloth. When dry, lightly sand and do again. when the solution starts to "stiffen" wipe to a nice satin finish. Now the only maintenance is a yearly wipe down with lemon oil.Anyone know what type of wood finish was used on the wood interiors of O'Days in the 80's? Any suggestions as the best ways to renew/restore the wood on this era?
Thanks,
Larry
The only problem with taking all the wood out of the cabin that I found was that some of the trim moldings and a corner area of the galley cabinet had bungs. I removed the compression post in my boat with the long wood trim molding that runs athwart-ships along the ceiling, in tact. This molding ties the two halves of the main bulkheads together and is screwed to the compression with bungs over it. It resembles a large T when it's pulled out. Most of that molding was held together with screws and bungs through the bulkhead, in the V birth section. I didn't bother replacing the bungs in the V birth section. I was more concerned with trying to remove the wood without having to deal with a lot of bungs. I'm more concerned with how it looks when viewed from the companionway and a little less concerned about missing bungs when you peek around the corner of the V birth section. I'm kind of a hack when it comes to doing any boat finish work. I'm getting too old to take the pains, I guess.As said, I removed all woodwork, replaced what was damaged, and then started cleaning the old stuff. I used Don Casey's mix of water, laundry detergent and bleach. Soaked it in good, brushed it with a stiff brush , rinsed and dried by the wood stove. Then I went one step further to try to match the old to the new. I soaked in a solution of oxalic acid and rinsed and dried. Then sanded enough to take off the raised grain and soaked in a homemade solution of 1 part solvent based gloss polyurethane, 1 part boiled linseed oil and 1 part mineral spirits. Soak in just like stain, and after no more will soak in, wipe with a linen cloth. When dry, lightly sand and do again. when the solution starts to "stiffen" wipe to a nice satin finish. Now the only maintenance is a yearly wipe down with lemon oil.