1989 Hunter Legend 35.5 Rolling Furling

Feb 9, 2025
22
hunter legend 35.5 tampa bay
Greetings Fellow Salts!

My roller furling line was misrouted, causing it to rub on the sheeve's housing and ruining the line.

This is a below deck set up.

I detached the sail, then detached the roller. Pulled her out. Found 3 screws holding the bottom to the top, after 12 hours of cursing and screaming, I finally got the last, totally stripped screw out, but it won't come apart so I can get the old line out and new one in.

Attached pictures showing my current progress and where the three screws (stainless my @$$ ).

Anyone have some pointers?

I thought of cutting old line, whipping it like mad, then whipping my new line more, then sewing them together, but it seems the threads would give out exactly when I'd need them most.

I've also found a way to splice the lines, old to new, allegedly it's still 90% as strong. Potentially my solution until I find the couple of grand it'll cost to get a new one.

Anyone? Beuller? Beuller?
 

Attachments

Last edited:
Apr 23, 2007
16
- - Chicago
I’ll probably take a plumbing torch to it and heat it up that cover comes down and you have access to the knot that’s tied below the drum and covered by the chrome piece that is stuck. just cut the knot off and then stick the line through super simple but mine was not seized up and I think they were nylon screws on mine. Might have been those screws someone replaced that caused the corrosion.