The boat had cotter pins originally. It was a PITA to get them removed (for boat hauling). They bent and there is little room to install or remove. I'll never use cotter pins again. Mechanics wire is too easy and does the trick. Run the wire through one hole and down to the other then twist. I believe I found the idea on this forum.
Also,
@Joe I don't see the safety issue compared to a pin. Both are metal and both have ends. The end of the wire is tucked away easily inside the turnbuckle and none of it moves (probably the same could be done for cotter pins). Tape could be good, but tape also covers up issues and traps moisture.
Maybe a ring would work, but I don't see a ring or a pin stopping the turning. If turnbuckles don't ever turn, then why bother with a safety mechanism. They can turn, that is why. Always place your bets in the right games.
I'm wondering then, why so many sailboats have NOT lost their rigging, since 95% use cotter pins or rings... or those little velcro things. Try turning the turnbuckle with a ring or pin still installed btw.
A cotter pin is super easy to remove if you just bend one leg no more than 90 deg (45-90) and use a pair of pliers or a cotter pin tool, which is like a screwdriver with a pointed end bent at a right angle to snag the pin and. Available in any hardware store.
Rigging tape is often used to wrap the area of the turnbuckle housing the cotter pin,,,, simply as a precaution to prevent a wayward pin from scratching a sail, since they are often in close proximity to the rigging. As long as only a small area of the turnbuckle is wrapped, no water is trapped....but water can be devious,,,,, so that's why you inspect your rigging on a regular basis,,, surely at the beginning of each sail.
Cotter rings take a little more time to open, but they are reusuable, and don't scratch anything so taping isn't really necessary. Oh, and the ring is wide enough to prevent the stud from making more than 1/4 turn plus there are usually two (top/bottom...even less)
If you're dead set on wire, then use Monel seizing wire.. the kind you use on your anchor shackle. But truthfully, it's a pain... and you'll see what I mean once you start using it. Go with the rings.... easy peasy.
The whole point is that you want to make your turnbuckles easy to adjust...because rigging will come out of adjustment, cotter pins, seizing wire, rings whatever. Btw if you have a boat that requires slacking the rigging on a regular basis...trailering, going under bridges etc.. there are alternatives to turnbuckles that are much friendlier to operate. Google "shroud adjusters" for examples.
Okey Doke, good luck, watch your fingers.
