Thankfully there was more of the rail there than I thought.
Making a new corner
Test fit on the damaged right side looks like it will work fine after I remove the bolts I used to re-glue the deck to the hull. I just have to go score a gallon or 2 of resin to finish the process of making the part from this mold. I think I will have to beef it up some before doing so but I wanted to make sure it fit before wasting more time or product on it. The foam idea worked to some extent. I will use them for sanding blocks as they have the right curves. I was having trouble with it curing at the thickeness I was trying to do for strength.
I laid down some aluminum duct sealing tape then gave a coat of wax for insurance that it would not stick. I noticed that if I made a mold of the left side and just rotated it it would work for the damaged right side.
Thankfully there was more of the rail there than I thought.
Mess was harder to peel off the top but it is gone. I will clean this up with a small grinder.
Internal PVC pipe almost ready to drop.
All the bottom mess pulled right off after grinding off the bolt heads they put through the PVC pipe.
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Thankfully there was more of the rail there than I thought.

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