I've got a new set waiting to be installed. I can tell what my plan is, any maybe people can offer both of us advice.
- I'm going to test the new ones by applying weight approximately equivalent to the engine to see how much they compress (and perhaps add a little more to account for the new ones compressing into their resting state)
- I will then pre-adjust the bottom nuts on the new mounts to match the current engine height, plus some extra height from the above test, so I will be reasonably close to my current alignment when installed
- I will disconnect the engine coupling while also securing the shaft/coupling/PSS ShaftSeal aft so the PSS bellows don't push the whole thing (shaft, coupler, PSS,etc.) forward
- My companionway step (which is the engine top/cover) is removable, so I will take that out.
- I will place 2 4x4s across the companionway, and secure a block & tackle or come along to each and down to the engine fore and aft.
- Loosen the top nuts on the mounts and remove, and crack loose the 8 mount hold down bolts.
- Then I will use the come alongs to raise the front or back (or maybe the whole thing) enough to completely remove the mount hold down bolts and remove the old and insert the new mounts.
- Check that wiring, fuel lines,exhaust hose, etc. don't interfere. I anticipate that my exhaust hose will restrict how high the aft of the engine can go. Some wiggling an jiggling may be necessary to get the aft mounts out (old) and back in (new). Worst case, I remove the hose from the riser.
I plan to take careful measurement of the distance from engine mount brackets to a fixed reference point on each corner of the engine compartment. This allows me to return the engine to the approximate lateral alignment. Same thing with measuring the mount brackets down to the engine bed so I can return to the previous height.
Check the rough alignment. I expect the engine will settle onto the new mounts, so I would plan to do a more precise alignment after a week or two and maybe again at the beginning of the next season.
Once everything is about where it used to be, then tighten the mount hold down bolts, then the mount top nuts, then reattach the coupling to the engine.
I would use new mount hold down bolts, washer and lock washers all around (S.S.)
Chris