Engine fire

Jun 15, 2012
715
BAVARIA C57 Greenport, NY
I cannot be sure, but everyone, please take a look at the attached pictures of the fire aboard my old Hunter 50. I was always suspect that the alternator was at fault. The fire occurred almost 2 years ago, and no one (including Progressive Insurance) could figure out what caused the fire. BTW, the boat was at anchor with the engine off when I noticed smoke rising from the engine compartment. I have not mentioned the brand of the alternator on purpose.
 

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Jan 11, 2014
13,071
Sabre 362 113 Fair Haven, NY
The alternator is from a well known brand and likely a retrofit from the OEM alternator, as the J10 pulleys are not stock.

It is impossible to tell from 4 photos what the cause of the fire was, however, electrical fires are among the most common on a boat. These are caused by inadequate or absent over current protection, poor installation, chafe, and ultimately a short circuit on the positive cable. If I had to venture a guess the wire from the alternator output chafed against the engine block, shorted and started the fire. The use of undersized split loom on the cables suggests a shoddy installation.

Did the insurance company hire a qualified investigator? The origin of an electrical fire should not be that hard to trace. There may have been other factors contributing, such as a fuel leak.
 
Jun 17, 2022
278
Hunter 380 Comox BC
Is the red wire going to the alternator fused near the alternator? Was the start battery switch ON? Is the alternator output wired directly to the batteries or does it go through the Start battery switch?

I would determine if it's possible that the positive alternator post contacted the engine....

Engine was a 4JH? ?
 
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Sep 25, 2008
7,497
Alden 50 Sarasota, Florida
90A803DC-DFCE-4D9E-95DE-D36B58F15351.jpeg
take my word - no one here can lend an educated guess. Having been through this, watched a state Fire Marshall as well as the local fire department and an insurance investigator crawl around the remnants, none of whom could ascertain this cause, a blind squirrel will have better luck than anyone here.
 
Nov 6, 2006
10,113
Hunter 34 Mandeville Louisiana
Third picture from the left; That green copper really suggests a chafe that let seawater in under the insulation and made for really bad connections.. lots of heat there.. usually, when a cable fails because of conducting too much current, the individual wire tips at the break will have kinda spherical ends.. again usually, when a wire fails in a fire because of the fire, the ends of the individual wires will be tapered and kinda pointed.. That's all I see.
 
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Jan 4, 2006
7,303
Hunter 310 West Vancouver, B.C.
take my word - no one here can lend an educated guess.
And that pretty much sums up the entire situation. Crawling through the engine, in person, is an absolute necessity to even begin to form a theory on what started the fire.

The only safeguard here, short of an an internal fire suppression system, is to know your engine well and get in there at the start of every boating season and look, go through, investigate, observe, scan and probe to see if there are any burned or chafed wires. Raw water leaks and diesel leaks are also a source of present or future problems.
 

jssailem

SBO Weather and Forecasting Forum Jim & John
Oct 22, 2014
23,398
CAL 35 Cruiser #21 moored EVERETT WA
Wow. As stated, would need to be in front of the engine to even develop a SWAG.
 
Nov 6, 2020
442
Mariner 36 California
Third picture from the left; That green copper really suggests a chafe that let seawater in under the insulation and made for really bad connections.. lots of heat there.. usually, when a cable fails because of conducting too much current, the individual wire tips at the break will have kinda spherical ends.. again usually, when a wire fails in a fire because of the fire, the ends of the individual wires will be tapered and kinda pointed.. That's all I see.
Its hard to say anything is in its original location, but that same wire in the second picture looks like it makes a giant loop in front of that belt pulley, and is very close to those spinning bolts directly in front of that green area of the wire. Did it rub against the bolts and eventually relax back and touch them with bare wire? The discoloration of that pulley almost looks like a soft flame lapped up and around the pulley.

I wonder, could it have shorted to one of the bolts, started the wire insulation on fire and then causes a fault in our near the alternator which really began the major part of the fire? That alternator and wood next to it looks extra crispy.

It begs the question if that particular wire is fused?
 
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Jun 15, 2012
715
BAVARIA C57 Greenport, NY
The heavy red wire was cut by firemen, who also sprayed the entire boat with salt water. They even opened up the FP generator and sprayed it.
As far as wiring, the only change made to the original Hunter wiring was an alternator harness from the aftermarket alternator manufacturer.
 
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Jun 8, 2004
285
Hunter 49 60803 Lake Erie
Any chance it had any thing to do with moving your water pump to the front of the engine?
 

Boiler

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Feb 15, 2022
33
Hunter 49 Houston Texas
What is scary is that the fire suppression system does not appear to have done its job.
 
Jan 11, 2014
13,071
Sabre 362 113 Fair Haven, NY
What is scary is that the fire suppression system does not appear to have done its job.
Assuming there was a fire suppression system. Most of our boats don't have a fire suppression system.
 
Jan 19, 2010
1,305
Catalina 34 Casco Bay
The last pic is the worst....
POO.. point of origin is usually determined by location the lowest point of fire. Heat and fire will rise. Heat will bank down but given the burn thru of the cabin top it isn't likely. So, getting down on your hands and knees you should see that the damage rises in a V shape from the source.

With regards to a fuel source fire, diesel does not burn the way Hollywood would have you think. Class B fire extinguisher training uses a flash pan. Diesel by it self needs help to ignite. The usual way is to float a small amount of gasoline on top of the diesel. Lighting the gas will eventually ignite the diesel. But throwing a match onto a pan of diesel will not ignite it, while the liquid of gasoline isn't what burns, it's the fumes...
 
Jun 1, 2009
1,845
Hunter 49 toronto
I cannot be sure, but everyone, please take a look at the attached pictures of the fire aboard my old Hunter 50. I was always suspect that the alternator was at fault. The fire occurred almost 2 years ago, and no one (including Progressive Insurance) could figure out what caused the fire. BTW, the boat was at anchor with the engine off when I noticed smoke rising from the engine compartment. I have not mentioned the brand of the alternator on purpose.
As speculated before, I’m thinking the choke solenoid got stuck on. These can get hot if on continuously
 
Jun 1, 2009
1,845
Hunter 49 toronto
BTW, the built-in fire extinguisher installed at the factory failed to work.
I’d like to comment on this
The Seafire system uses a thermo fuse to set off the extinguisher.
There is an electrical contact which closes if this trips. It is 100% passive

looking at the amount of heat from this fire, I’m wondering if your unit was charged fully?
I inspect mine annually
Did you look at this guage after the fire?
If it is showing fully charged, then Seafire should know about this
 
Sep 11, 2011
428
Hunter 41AC Bayfield WI, Lake Superior
Our boat came with the older generation sea fire bottle. Over about 7 years it lost all of its gas. It happens so slowly that you do not notice it until the boat will not start at initial launch of the season, without an override. My fire suppression people could not fix it nor refill it. Apparently the first generation had a corrosion issue that allowed all of the gas to escape. I replaced it with a new unit that has not leaked down at all. If you have an older system, check the pressure.
 
Jun 15, 2012
715
BAVARIA C57 Greenport, NY
So if my engine started and ran without any issues, then the fire circuit to the pressure switch was ok? So if there was pressure in the fire extinguisher, why did it fail to go off?