Reply to Patrick re 4000
... and also trying to stay on topic with Franks original post.Re: "design challenges of proper installation, voltage spikes, etc. Some manufacturers do a much better job overcoming these problems and most do work ok." My comment would be that it's impossible to design a fluxgate compass that will be able to sniff out the earths magnetic field over the other magnetic influences/disturbances nearby. Engines, iron keels, anchor chain, metal fuel tanks, outboards, and lets not forget those ever present stereo speakers. All these magnetic items will "mask" the earths magnetic field to a greater or lesser degree and their cumulative effect can cause problems. The fluxgate compass only sees a magnetic field - it can't possibly tell what the origin of the field is. So if the boat owner wants to start throwing in some more magnetic fields to mask the earths magnetic field then it will be increasingly difficult for the fluxgate compass to find a good signal to work off of.Now the voice of experience. I had exactly the same (or very similar) problem to Frank with the installation of my second Autohelm. The first one was the ST4000 which I had for probably 10 or more years but the belt went kaput just a week before our big summer trip so I just bought a new ST4000+ and installed it while under way.History on the ST4000: For those that may not have been around then, the ST4000 had a control box with it's fluxgate compass co-located in the box. Standardly, the contol box is mounted within easy reach of the helm. Being right handed I had mine to the right, naturally.On the HL-35 there is a seat to the right and aft of the helm, which is one side of the transom walk-through. Under the seat there is an excellent storage space for all kinds of stuff. I tried puting my small mushroom anchor there, or, in one case, a metal gas can. However, the proximity of these metal objects, even though they were nearly three feet away, to the fluxgate compass were enough to cause aberation problems with the autopilot. Lesson learned: Keep anything and everything ferous far away from the fluxgate compass!With the acquisition of the newer ST4000+ the fluxgate compass came as a separate unit. I wound up locating it under the aft cabin berth near the centerline, aft of the shaft log. The 12V supply wire, however, runs from the main panel to the new control head and goes fairly close by the Heart Freedom 10. There is a problem whenever the inverter kicks on, such as when my wife goes to grind the coffee beans, because it throws the Autohelm into a hard right. Lesson Learned: (on our boat) Don't run the inverter without telling the person at the helm what you're about to do. Another Lesson Learned: electrical currents can mess up the autopilot.We sailed with this ST4000 setup all over the place and in all kinds of sea conditions with nary a problem. For example, this includes a trip in the Pacific "up the outside" from Bull Harbor near Cape Scott direct to Cape St James in the Charlottes with 25 knots apparent on a close reach, all night long, and one reef in the main, fog, drizzle and rain, and the ST4000 never needed a course adjustment because it couldn't hold the course. Also, the boat was loaded down to the boot stripe. If I could make a comment to Frank it would be to try making some changes before jumping to the sensor - but I guess the yard is already adding it on.