Fuel tank replacement

Jan 11, 2013
35
oday 30' n/a
Any one have a spot to purchase a new fuel tank for a 1983 Oday 30'
its an 18 gal tank.
Filters keep clogging up. Figure the tank is old and filled with stuff.
Can I use something other than a metal tank?
Thanks for any info.
 
Jan 22, 2008
52
Oday 30 Stamford CT
Chuck

I own a 1983 O'Day 30' with the Universal 5416 engine and it came with a 26 gallon fuel tank. Replacing the tank is a major job as it looks like it was installed before the cockpit was installed. You may want to look into getting a fuel polishing service to clean the fuel in your tank.
 

SFS

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Aug 18, 2015
2,086
Currently Boatless Okinawa
Cleaning the tank will likely be easier and cheaper than removing and replacing a tank. Do you have an access panel in your tank? If not, can you install one? If so, keep in mind that a fuel tank often has baffles, and you will need access to all portions of the tank through the panel.

Polishing the fuel may help, but if there is slime/debris/junk on the bottom of the tank, that really needs to be removed, so that it doesn't continue to re-contaminate your freshly polished fuel. Good luck.
 
Jan 11, 2013
35
oday 30' n/a
thanks for the info. Looks like on the top of the tank you can unscrew about 8-10 screws.would be about an 6" hole.
I think its the fuel Gauge sending unit on top.
 

SFS

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Aug 18, 2015
2,086
Currently Boatless Okinawa
Depending on the clearance above the tank, 6 inches should be plenty to get in there with a brush or similar implement and whatever cleaner is appropriate (after draining the fuel, of course). One or more baffles may exist in the tank, so be sure you get to everywhere that you can. I can't advise on what cleaner to use, but you shouldn't have any trouble finding threads on that topic. Rinse appropriately and allow to dry. Then replace the fuel, after polishing if you so choose.

I've seen tanks cleaned with everything from a bottle brush to a 36" wooden dowel with rags rubber-banded to the end. That one was a deep 100-gallon tank with two baffles, and three access panels, with plenty of clearance above, thank goodness. Improvise if you have to, but it is important to physically remove as much crap off the surfaces of the tank as possible.
 
May 17, 2004
5,679
Beneteau Oceanis 37 Havre de Grace
I agree with the others that cleaning should effectively solve your problems with a lot less effort than replacing. Having said that, if the tank is original and aluminum it is probably worth inspecting before committing to clean and keep it. The one on our '85 28 developed a leak after about 20 years. The leak seemed to be caused by a bare copper grounding wire that rubbed against the tank bottom. If you don't have any such corrosion you may still be good, but it's worth a look. We took ours out in pieces and replaced it with one that was about 3 gallons less that could fit in.
 

SFS

.
Aug 18, 2015
2,086
Currently Boatless Okinawa
Please report back on how it went, and pictures are always helpful.
 

MitchM

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Jan 20, 2005
1,031
Nauticat 321 pilothouse 32 Erie PA
some of the fuel tanks on 70 s and 80 s boats are galvanized and are rusting from the inside due to water in the air at top of the fuel level corroding the inside of the t tank. remove a fitting, swipe a swab of cloth on the underside of the tank roof. is it rusty? take a sample of the gunk at bottom of your tank. if it has rust flakes in it you will have constant problems with rust flakes clogging up your fuel filters and will have to replace this tank. this job can be a real PIA ; i had to do this on an old 80's vintage seafarer. fortunately the tank was reasonably accessible and a stock tank from west marine fit fine (when they eventually sent me the proper tank for DIESEL not gasoline.) be sure to specify diesel, the hose fittings are different for gas, per fire regs.