Harbor Freight Crimpers Vs. Ancor

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Feb 6, 1998
11,672
Canadian Sailcraft 36T Casco Bay, ME
Over the years I have purchased a number of tools from Harbor Freight and it is more MISS than HIT.. Here is an example of just ONE tool from Harbor Freight where there is certainly a difference.

I ordered the Harbor Freight Tools double ratcheting crimper #97420 and compared it's construction, specifically the crimp dies, which are the important part, to the Ancor Double Crimp Ratchet Crimper.

It was stated by some here and on other forums that the HFT crimper was identical to the Ancor model. I'll let you decide..

Ancor and HFT Crimpers:
Note the non-removable dies on the HFT crimper. You'd literally have to pound out those drift pins to replace those dies if you could even buy them.
All Photos ©1998-2008 Hale Kai Inc.


Crimp Dies:
The Ancor crimper on the left has the proper spacing to execute a double crimp and nicely machined heads from a solid ingot. The HFT crimper has incorrect spacing to properly execute a double crimp and uses cheap plates of steel to make up the crimp dies.


Crimp Jaw Surface: Note the sharp edges and the improper spacing on the HFT crimper vs. the well machined and properly spaced jaws of the Ancor crimper.


Ancor Crimp Head: the fit and finish is very good and the crimp jaws are in the correct location top and bottom.


HFT Crimp Head: These dies do not even have the proper profile and are located incorrectly. The jaw on the bottom should actually be on the top!


Proper Die/Jaw Orientation: This is the proper jaw orientation for a double crimp ratchet tool. The split in the barrel of the connector always faces the top. On the HFT tool your would need to crimp backwards!


Close Up Of Sloppy Machining:
In this photo the crimper JUST came out of the shipping envelope less than an hour prior and already was showing signs of RUST!! Also look at the rough surface where the steel was cut. See picture number two for a side by side look at the sloppy machining.


I paid $14.99 plus 6.99 S&H or $22.98. It took HFT 20 DAYS to actually get these crimpers to me! I paid $55.00 for the Ancor crimpers money I feel was well spent.

The Ancor crimpers came with detailed instructions and the HFT crimpers came with NOTHING. The crimp dies on the HFT tool makes an improperly spaced crimp and the heads are not replaceable. The Ancor crimper makes beautiful and repeatable crimps every time and the dies can be replaced if they wear out!

Here are two identical crimps, same terminals, same wire just different crimping tools.

Front Close Up:
HFT on left Ancor on Right
All Photos ©1998-2008 Hale Kai Inc.


Crimp Locations: This is IMPORTANT!!! A double crimper is supposed to crimp the strain relief and the wire with two separate jaws. The HFT crimper (bottom crimp) crimps the slot between the strain relief barrel and the crimp barrel and NOT the strain relief! Look closely through the nylon and you'll see that the crimp barrel was not even touched and it's still round! The HFT crimper can not even make a DOUBLE CRIMP!!! Look at the Ancor crimp (top) and you can see a very slight black line depicting the crimp jaw outline. Also notice the almost invisible crimp in the nylon. The proper spacing of the Ancor dies makes a properly spaced crimp and actually achieves the "double crimp"!


Anatomy of a crimp connector: I took apart an insulated terminal to show why the crimper is referred to as double crimper. The spade gets one crimp (left side of photo) and the strain relief barrel (middle of the photo) gets a second crimp where I have scuffed the metal. The "colored dot" side of the jaws, of the Ancor "double" crimper, are the appropriate size for crimping this strain relief barrel and the non dot side is sized for the crimp barrel. On the Ancor crimper these dies are sized for both the strain relief and the crimp barrel specifically and on the HFT crimper both sides of the jaw are identical as in there is no specific side for a strain relief crimp or a wire crimp! Truly a one size fits all approach! Using the appropriate crimper such as the Ancor will create both crimps in one single motion properly.

If I were to disassemble a heat shrink connector all you'd see is the heat shrink and the terminal. You'd only have two pieces, not three, hence the term "single crimp" as it only crimps the crimp barrel because there is no strain relief barrel on a heat shrink terminal. This photo shows the valley that the HFT tool crimped in the strain relief barrel!
 
Mar 21, 2004
2,175
Hunter 356 Cobb Island, MD
Damn MainSail

Did you ever work for NASA? That's the kind of analysis I was put through many years ago.
 
Feb 6, 1998
11,672
Canadian Sailcraft 36T Casco Bay, ME
No but..

Did you ever work for NASA?
No but I did sleep at a Holiday Inn express last night.:D

Really though I have a science/research background & manufacturing background so I do tend to analyze everything down to the nth degree..... :confused:
 
Mar 21, 2004
2,175
Hunter 356 Cobb Island, MD
I was kiddig also

I used to live in Portland and Westbrook.. Remember the Shakey's Pizza in Westbrook? I was the assistant manager back '70-71

jim
 
Feb 17, 2006
5,274
Lancer 27PS MCB Camp Pendleton KF6BL
Very informative post as usual! we use Ancor crimpers at work.
 
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