Dual 6V battery setup - switch wiring/removal?

Aug 6, 2017
58
Pearson 31-2 Atwood Lake
Since I only have an 8HP outboard, I don't exactly need a super high power, dedicated starting battery, but I'm all about having more AH for house usage. So even if I drain the house (only) bank, the always accessible, easy pull starting cord is a simple solution!

I'd like to replace my smaller, aging dual 12V (starter, house) system with a pair of true deep cycle 6V GC2 batteries wired together for 12V and 215 amp hours. This will be a massive upgrade to house power, allowing me to run my 1000W Keurig on a 1500W inverter enough for 4-6 cups of coffee (only runs about 1 minutes at a time), run lights all night at anchorage, maybe a TV, powerful laptop computer supply, etc.

Anyway, I currently have the ever popular 2-ALL-1-OFF Perko switch. Should this be totally removed, or is there a way to safely use it as just a simple Off-On?
 

jviss

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Feb 5, 2004
6,745
Tartan 3800 20 Westport, MA
How are you planning to charge those batteries?
Are you planning on keeping a separate engine starting battery in addition to the 2 6V ones? (Not necessary in my view).
 
Aug 6, 2017
58
Pearson 31-2 Atwood Lake
@jviss I have some more work to do on the charging issue, no doubt.

I currently have a charger, but I need to dig in and see if it's the best option for this 6V series/12V rig. I am still learning a lot about my boat and the components. It's all pretty new to me at this point.

No, I plan on replacing my two 12V batteries for 2 GC2 6V in series. I don't think either 12V battery is in great shape, and as I mentioned I'm sure one bank of 2 new GC2 batteries will have more than enough juice for my 8HP outboard.
 

jviss

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Feb 5, 2004
6,745
Tartan 3800 20 Westport, MA
Hi TR,
First, it's my intuition that two golf cart batteries would be overkill for a 26' boat; quite heavy, and big. In addition, I doubt your 8HP motor's alternator is up to the task of properly charging these, and certainly not with a stock regulator, which is really just designed to top off a starting battery. This needs some research.

The 1-2-B-Off switch won't be necessary, but can be used as a simple ON-OFF.

I recommend starting with a load and use spreadsheet, as you seem to have done, intuitively. Laptops can be power hogs, as well as your coffee maker setup. Remember, though, that you have to put that juice back in. Are you at a dock, plugged in when not sailing?
 
Feb 26, 2004
22,775
Catalina 34 224 Maple Bay, BC, Canada
The 1-2-B-Off switch won't be necessary, but can be used as a simple ON-OFF.
Just wire your new house bank to the 1 post of the switch, and use it as an ON OFF switch.

You should learn about the difference between using the switch as a charging source or just a use switch. These links are for more "complicated" boats, but the concept is the same.

OEM 1-2-B Switch Wiring History http://c34.org/bbs/index.php/topic,4949.msg30101.html#msg30101

Basic Battery Wiring Diagrams This is a very good basic primer for boat system wiring: http://c34.org/bbs/index.php/topic,6604.0.html

This is another very good basic primer for boat system wiring: The 1-2-B Switch by Maine Sail (brings together a lot of what this subject is all about)
http://forums.catalina.sailboatowners.com/showthread.php?t=137615

This is a newer primer for boat system wiring design with a thorough digram: Building a Good Foundation (October 2016)
http://forums.sailboatowners.com/in...dc-electrical-foundation.181929/#post-1332240

The Short Version of the 1-2-B Switch Stuff: http://c34.org/bbs/index.php/topic,5977.msg38552.html#msg38552 This is a link to the Electrical Systems 101 Topic, reply #2
 
Aug 6, 2017
58
Pearson 31-2 Atwood Lake
Thanks! Lots of good reading to do, and it sounds like just having the single bank instead of me using the ALL setting improperly will be a definite step in the right direction.

Yes, I am at a dock with shore power 98% of the time, but I would like to anchor out and have plenty of power for anything I'd want to do. The charging will happen at the dock/shore power.

As far as 2 GC2 batteries being overkill - I get that, however, this setup should be way less money than even one 12V 120AH battery, and they are truly set up to deep cycle and live a long life doing it, whereas from what I understand, marine deep cycle 12V batteries are all more dual-use than actual deep cycle. I am looking at less than $200 for 2 Duracell GC2 batteries from Sam's Club and new marine battery boxes to fit their extra height.
 
Mar 20, 2012
3,983
Cal 34-III, MacGregor 25 Salem, Oregon
the batt switch you have will work well for what you are doing... im a proponent of more amps is better than less, for a number of reasons that I wont go into at this time...
the boat will easily carry the extra weight... I had an extra 1,800lbs of gear in my 25 without any issue at all... so maybe it wont sail at the top of its potential, but it seems you are more of a cruiser type anyway.

the only issue you are facing is getting the batts charged back up after discharging them... the little motor altarnator wont do it, although if its run at a full throttle under power it will come real close to delivering its full potential output to the batts, minus any loss due to wire size/length resistance....

but.. with that capacity, and if you learn how to count amps that you use out of the bank, you should be good for at least 3-4 days, with using the coffee maker, radio and led lighting, at which time you need to return to shore power for a FULL recharge.... an inverter is a power robber, so when you have a basic 12v system, buying 12volt appliances would be the most efficient use of the available battery power..

a tangent here...an example is laptop computers, usually operate on 9 to 12 volts of power, but they use a converter to transform the 120vac to 12vdc.... there is some loss of efficiency due to the conversion which is dissapated in heat...
now take the laptop down to the boat and plug it into an inverter....which is an even larger % of inefficiency, and the power then runs thru the computer cord to the transformer, and converts it back to 12 volts to run the laptop...... this is silly but done all the time. in this case it would be better to purchase a 12volt power cord for the laptop and forgo all the wasted amps.... inverters and converters are wasteful but handy at times.. and sometimes necessary.

DONT use a little harbor freight charger for the task of recharging the batteries, but a good charger with high output capability, as the GC batts, especially when deeply discharged, need a higher amp input to keep them in good condition.... but if they are only being used down to around 25% of their recommended maximum discharge capacity, the 10-15 amp multi-stage chargers will work well... if you find you are taking them down past 50% of the recommended discharge capacity, or lower, a 30amp multi-stage charger will keep the batts in the best possible condition for the longest amount of time....

basically, the lower a battery is discharged, the higher amp input is needed to "condition" it back to is best potential...
 

jviss

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Feb 5, 2004
6,745
Tartan 3800 20 Westport, MA
Your use pattern is like a daysailer, and with that capacity should work fine, assuming you have a good charger - not just any charger!

However, I wouldn't wire the motor's alternator to the house, you could overheat it or even destroy it if the house bank is down significantly. I'd keep a tiny starting batter for the motor, contrary to what I said before, and wire it to the motor's alternator, too.

I am looking at less than $200 for 2 Duracell GC2 batteries from Sam's Club
Not all golf cart or deep discharge batteries are alike. Here's a good article:
https://marinehowto.com/what-is-a-deep-cycle-battery/
 

Jeff_B

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Aug 29, 2017
10
Hunter 260 Wabamum
Very Interested in this post as I have a new to me H260 and 2 GC 6volts that I just pulled out of my Mac 26, I have 2 x 12v at the moment one under the sink and one behind the rear berth, Id like to put the GCs both under the sink as they weigh a ton, and sell the 2 x 12vs with the Mac.
I run a 12v RV water pump to the two faucets and would like to add the Keurig feature through my inverter.
At the moment I keep it charged with a 30 watt solar panel but imagine I will have to really beef this up in the future.
Ive also found one of those 12v digital starters are worth their weight in gold when the starter battery runs down and you don't have a pull cord feature.
Can you post some pics on here once you get it completed.
 

Doug J

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May 2, 2005
1,192
Hunter 26 Oceanside, CA
Tyler I did exactly what you are describing to my 26.
Here's a link to my mod in the mod section.
https://hunter.sailboatowners.com/mods.php?task=article&mid=15&aid=100055&mn=26

I have since added an 80 watt solar panel with charge controller. I have an 1800 watt inverter that came with the boat, but haven't really used it, tested it, but that's all. I do have a small 300 watt inverter that is plenty to power my 19" LED TV/DVD combo. I have a simple on/off battery switch. My 15HP Merc does not have electric start, wish it did.

I have pressure water, all LED lights, auto-helm, sound system, etc.

https://hunter.sailboatowners.com/mods.php?task=article&mid=15&aid=100074&mn=26

20160805_200354.jpg 20160814_140114.jpg 20160716_180252.jpg 20160703_074707 (1).jpg 20160716_201740.jpg
 
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Doug J

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May 2, 2005
1,192
Hunter 26 Oceanside, CA
As far as 2 GC2 batteries being overkill - I get that, however, this setup should be way less money than even one 12V 120AH battery, and they are truly set up to deep cycle and live a long life doing it, whereas from what I understand, marine deep cycle 12V batteries are all more dual-use than actual deep cycle. I am looking at less than $200 for 2 Duracell GC2 batteries from Sam's Club and new marine battery boxes to fit their extra height.
Agree whole heartedly :biggrin:
 

jviss

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Feb 5, 2004
6,745
Tartan 3800 20 Westport, MA
I would find the manual for the charger. The "thing" is to make sure the acceptance voltage is good for flooded batts, and that it holds at acceptance until charging current diminishes to .5% of your bank Ah capacity; which I doubt it does. @mainesail may recommend a charger.
 
Aug 6, 2017
58
Pearson 31-2 Atwood Lake
I spoke with someone at the company who said the 15A leads can be combined to charge the bank at 30A, and that it should be within the realm of what the bank needs, but he just mentioned that it's old and likely needs replaced soon. Not sure if I should try it or spend up for a newer option.

Right, I doubt it's the perfect solution as far as modern chargers and what's available now goes. I've read articles that says how long it takes to get to full after the trickle sets in with most chargers, but this boat lives at a dock with shore power 98% of the time, so do you think this charger would be sufficient for now? It should get plenty of time to top off the batteries, even at a very slow rate/trickle.
 

jviss

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Feb 5, 2004
6,745
Tartan 3800 20 Westport, MA
I am not an expert, but I think MaineSail has said that you really need to charge to near completeness at the acceptance voltage level, which is 14.4V; at 13.8 or 13.5, you're not really doing any serious charging. The idea here is to make the batteries last a ling time, so to fully charge them soon after they are discharged.

You are lucky to have shore power, and to be able to find room for those tall golf cart batts. They simply won't fit in the battery compartment of my 38' boat! So, I am doomed to lesser solutions.
 

Doug J

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May 2, 2005
1,192
Hunter 26 Oceanside, CA
Ok, this is what I have currently. Looks like I may be on the edge as far as the charger is concerned for the 2 GC2 batteries in series?
Should work fine! Also known as a Smart Charger. Stage 1 Initial bulk charge, Stage 2 starts to reduce amps, Stage 3 float to maintain 100% charge. Safe to leave at float for long periods of time.
 
Apr 22, 2011
865
Hunter 27 Pecan Grove, Oriental, NC
Looking at your charger pic, what the heck is going on with the #2 full led?? Looks like a worm is crawling out of it.
 
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Likes: justsomeguy
Mar 20, 2012
3,983
Cal 34-III, MacGregor 25 Salem, Oregon
the charger is not the best available, but its a lot better than some use... its totally acceptable for your use, but if you had multiple batteries in a series-parallel bank, then you may want something different.

I would be happy with it, as it has 2 legs of 12v @15amp each... it will take care of the batteries in a better manner than your habits of using them will...

but its your money and it needs to be spent on something, and a premium, top of the line charger is never overkill ;-)
 
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Feb 26, 2004
22,775
Catalina 34 224 Maple Bay, BC, Canada
Aug 6, 2017
58
Pearson 31-2 Atwood Lake
Ha! Yes I see it, but have no idea. It's dark back there and I shoved my phone in with the flash on. I will see if it's a drop of sealant/adhesive or what in the next couple days.

Centerline, that's how I was feeling (that is is likely decent enough for my use) and I'm glad to hear that it's yours as well. I have plenty of other expensive things to purchase, don't worry!