73 Winch

Apr 22, 2016
161
Catalina 22 Folsom Lake
After lubricating, the winch handle kept unscrewing after hitting what felt like a mechanical stop. The drum would rotate back and forth. It would make a click noise when turning in the direction of raising. As it began turn in the direction of lowering, it would stop, firmly, as though blocked. I suspect this spring loaded mechanism:
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The supporting wood was making an unsettling crunching noise. I noticed cracks at both ends as well as those across the board that were pointed out earlier by pclarksurf as being an indication of compromise.

So I supported the keel with a jack and unscrewed the two nuts holding the winch in place. Then lowered the keel to the trailer support.
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The top of the winch shows it got wet:
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Isn't that cable a mess?
Now I can see the keel attachment hardware for the first time since I bought the boat in January of 2016.
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Now to review threads on replacing that board.
Thank you all for sharing your knowledge.
 
Last edited:
Jul 13, 2015
900
Catalina 22 #2552 2252 Kennewick, WA
@Sacto Dave -- that's exactly what I had under the winch! You can see in your detail the "crack" or outline of where that plywood sandwich sits. Grab a wood chisel and she'll be out in no time-- leaving the footprint in tact so you can work up a replacement of your choice. And despite the apparent goofiness of burying my Keel winch bolts into the threshold under the epoxy-- they certainly can't leak anymore :)

p.s: keel looks pretty good on a tight shot, should be very restoreable should you go down that road.
 
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Apr 22, 2016
161
Catalina 22 Folsom Lake
p.s: keel looks pretty good on a tight shot, should be very restoreable should you go down that road.
Thank you! Here are some pics:
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The boat is still sittin a bit low on the trailer. I had to make some space to get some leverage to apply more force to pull the pin:
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Jul 13, 2015
900
Catalina 22 #2552 2252 Kennewick, WA
I got my hands on an inexpensive short of maple-- hard and solid-- ply will work, whatever you use coat with epoxy
 
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Jan 23, 2015
92
catalina catalina22 Trailer
thank you for the pics and advice very helpful.my wood does not look as bad but its a 82 and Im changing the winch so I might as well.
 
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Jul 13, 2015
900
Catalina 22 #2552 2252 Kennewick, WA
@Sacto Dave -- dang brother, that keel looks pretty solid. Would definitely go the full refurb route when you have time and resources, but she looks like a pretty "easy" remodel relative to the dumpster fire versions that have been successfully remediated.

Your keel also looks pretty good relative to the bump pad-- I hated mine as the PO had crushed it with the keel itself so I was happy yesterday to have replaced it with a proper Stoltz Roller. It was a challenge to get the clearance off the cross bar without eating up all the free space to the retracted keel-- fairly common with the factory trailer.

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Apr 22, 2016
161
Catalina 22 Folsom Lake
I like what you've done @pclarksurf! That keel...wow! Love the roller, too! I'm hoping to get started on the winch support then install the new winch - which I bought from CD. I so appreciate having a supplier for this boat, right here in the Sacramento area...gotta support such a business or be abandoned to my own resources. Couldn't believe they had the original bow light!
 
Apr 22, 2016
161
Catalina 22 Folsom Lake
Well, I chose a different path. Since my plywood wasn't entirely rotten, my attempts to check strength of the wood by stabbing with a screwdriver only dented it, I've over-drilled the holes to 1/2 inch diameter and taped the bottom of the plywood entirely. Then poured acetone thinnned epoxy into the holes, adding as it was absorbed. I pulled off the tape and sanded:
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As you can see, the epoxy didn't penetrate to the ends. It is my intention to epoxy a piece of marine grade plywood that I've coated with epoxy, to the bottom of the existing plywood:
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As I waited for the epoxy coating to cure, I re drilled the bolt holes through the existing wood to 5/8", applied tape to the bottom of the existing wood and poured in thinned epoxy again. Only the port hole seemed to absorb the thinned epoxy. While waiting for that process, I began to gain access to a known deck hardware leak - the starboard mid-ship stanchion. It was fastened with wood screws into the bulkhead:
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I had to remove a speaker from the bulkhead, which was accomplished by simply grabbing it and pulling it off/through the bulkhead. I knew it was probably rotten where the wood screws funneled deck water into the top of the bulkhead as well as the base, where it appeared detached.

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But was surprised to see a few things:
This hole drilled in the v-berth glass hidden by the bulkhead base:
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And the liner (?) crack (visible on the top right above)
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Plus the bulkhead almost seems shaved where it transitions near that cracked area:
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Jul 13, 2015
900
Catalina 22 #2552 2252 Kennewick, WA
too funny @Sacto Dave : just finished repairing the liner cracks under my bulkheads-- our boats are all but twins. Attached some pics-- my cracks were actually bit worse all things considered. I too have the secret hole forward it's use is a bit obscure -- but something related to not very convenient access under the V-berth. And if you want guarenteed results with Penetrating epoxy: Smiths (also known as CPES) is the way to go. I've used it on everything from ply to teak, brightwork to backing plates. http://www.smithandcompany.org/CPES/

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