Managing a hydro-lock risk.

Gunni

.
Mar 16, 2010
5,937
Beneteau 411 Oceanis Annapolis
What is the best way to manage a situation where the engine will not start and extended cranking has filled the exhaust system with sea water? I have a water muffler drain but it is located below a bolted down bilge cover. Removing an exhaust hose and lowering it below the thru-hull is one option. What other options do I have.
 
Feb 14, 2014
7,418
Hunter 430 Waveland, MS
What other options do I have.
Look at the elevation differences between your engine exhaust Riser and the overboard discharge.
Mine is well designed so the water cannot back up, unless the muffler is restricted.
A restricted muffler is obvious since it will not burp, and the discharge is adjacent to the helm for easy and quick detection.
Jim...
 
  • Like
Likes: Gunni

Gunni

.
Mar 16, 2010
5,937
Beneteau 411 Oceanis Annapolis
Yes, this is the other hydro lock scenario. I think the procedure here would be to observe the discharge thru-hull after a failed start and wait for the water to stop discharging before attempting another cranking session.
 
  • Like
Likes: JamesG161
Aug 13, 2012
533
Catalina 270 Ottawa
I think that the risk of creating a hydro-lock by excessive cranking is overrated. I am not saying you cannot create one, but I think that if you need to crank the engine long enough to create a hydro-lock, you should start investigating the issue (why it is not starting) before. If you need to crank the engine extensively for other reasons (you expect it not to start, but you need to turn the engine anyway), you can close the water intake and remove the impeller.
 
Last edited:
  • Like
Likes: Gunni

Gunni

.
Mar 16, 2010
5,937
Beneteau 411 Oceanis Annapolis
Having chewed up an impeller because I forgot to open a genset raw water thruhull I can say that running an engine with the thru-hull shut off can create massive problems - like hours of disassembling the raw water circuit to find the pieces of impeller that are now clogging the system.

Reviewing my installation layout it is pretty clear that unless I have another existing problem, simply cranking my engine excessively is not going to create a hydro lock situation.
 
  • Like
Likes: JamesG161
Feb 14, 2014
7,418
Hunter 430 Waveland, MS
Having chewed up an impeller because I forgot to open a genset raw water thruhull
Me too:redface:. I took less than 30 seconds and burnt rubber smell/smoke.
I got lucky and was able to "blow back" to clean out system, after that goof. I now have a Tag and Retrieve method of accounting for all seacock positions before/after a sail.
Check my post#32 for pictures and method.
https://forums.sailboatowners.com/index.php?threads/shutoff-valves-open-or-closed.175684/page-2
Jim...
 
Feb 6, 1998
11,667
Canadian Sailcraft 36T Casco Bay, ME
Having chewed up an impeller because I forgot to open a genset raw water thruhull I can say that running an engine with the thru-hull shut off can create massive problems - like hours of disassembling the raw water circuit to find the pieces of impeller that are now clogging the system.

Reviewing my installation layout it is pretty clear that unless I have another existing problem, simply cranking my engine excessively is not going to create a hydro lock situation.
Just be sure your wet exhaust hose does not disappear to a very high point, as most will, before dropping to the exhaust outlet.. Closing the seacock and cranking the motor will not immediately destroy an impeller, as the water can not be fully expelled for some time with the intake end closed. To destroy one takes longer than the time it takes you to get down there and open it. Now, if you started with a bone dry pump, you can destroy one pretty quickly but with water already in there it will run for plenty long enough for you to jump in there and open it.

Best bet is to install a remote start switch in the engine bay, great for oil changes etc., or use a portable one.

I have seen, heard of or flixed numerous engines hydro-locked over the years from over-cranking. It's usually due to an owner changing fuel filters then getting air trapped and cranking to try and clear air. In over-cranking hydro-locks the engines are rarely ruined, if serviced ASAP, but I have seen two starters burned up because the owner kept trying to crank....

I've also seen hydro-locks due to failed anti-siphon valves, no anti-siphon valve, a broken wire tie, scoop strainers mounted in the wrong direction, incorrect winterizing & engine flushing flub ups......... In only about half of these events was the engine totaled.
 

Gunni

.
Mar 16, 2010
5,937
Beneteau 411 Oceanis Annapolis
I need to check the the elevation of the loop, it was moved a bit during some work last year.
 
Feb 2, 2006
464
Hunter Legend 35 Kingston
I gave myself a hyrolock this past fall. The primary problem that started off the whole mess was water in the fuel.

In literally the last motor to the fuel dock to pump out, just before haulout, the engine stopped .... of course, right in the middle of the fairway with rocks of one side and boats on the other. After getting ourselves to a dock, and checking things, I determined that water was my problem. So, I drained the filter, and pumped my primer bulb until only clear fuel came out. After turning over a bunch, it still didn't start, so I assumed I might have got some air into the system, so I started the bleed process. Just as I was finishing the bleeding process, and had finished turning over the engine to bleed the injectors, and was turning over the engine to get it started, when it felt like it was just about to kick over as fire up, it stopped abruptly. That's when I realized that I forgot to close the intake seacock!!! I wasn't 100% sure there was water in the cylinders, but wasn't going to take the chance and the way it thudded to a stop was not normal.

To clear the water, I closed the intake seacock, then removed the exhaust from the input (bottom) of the water lift, and let it flow into the bilge under the engine. It happens that the layout of my boat make this manageable. I then opened the decompression valves, and then turned over the engine until no more water came out of the exhaust hose (a few cups of water came out during engine turnover). A quick touch of the starter button with the decompression levers closed and the engine turned over normally. Whew! Reconnected the exhaust, and it fired up immediately.

The process of trying to start with water in the fuel, then air in the fuel, then the bleeding process eventually filled up the muffler!

I have a speedseal cover, with the Teflon spacers, on my water pump, so I wasn't too worried about wrecking the impeller. Upon winterizing inspection, the impeller was fine.

Cheers
Chris
 

Gunni

.
Mar 16, 2010
5,937
Beneteau 411 Oceanis Annapolis
Chris, that would suggest that triggering the compression release allowed water that was already in the cylinder(s) (and had stopped your engine) was blown out with no damage to the engine. How tough is it to run a compression test on your engine?
 
Feb 2, 2006
464
Hunter Legend 35 Kingston
Chris, that would suggest that triggering the compression release allowed water that was already in the cylinder(s) (and had stopped your engine) was blown out with no damage to the engine. How tough is it to run a compression test on your engine?
It appeared (by how it started and ran) that there was no damage. After about 5 minutes of running (to get any air or water from the fuel line), I could not tell any difference. All subsequent starts were as per normal. I have good access to the injectors, so testing would not be too hard, but would need compression tester that properly threaded into the injector holes ( I have no idea if there are standard injector threads and what a 3GM30F has). The engine is a '87, so perhaps I should do a compression check to see where it's at. If the engine misbehaves this spring I might think about testing.

Chris
 

Gunni

.
Mar 16, 2010
5,937
Beneteau 411 Oceanis Annapolis
I once had an auto that I bought used, and it ran fine, if a bit underpowered by my estimate. My mechanic ran a compression test and found low compression in one cylinder. When he took off the head you could see that the engine (which I had put 40k miles on) piston in question was not coming to the top of the cylinder. On disassembly he found a perfectly bent connecting rod that had effectively shortened the piston stroke. At some point prior the head gasket had blown and the engine had hydrolocked.
 
Mar 29, 2017
576
Hunter 30t 9805 littlecreek
A 5 gal wet vac the hose fits perfectly into exhaust outlet removes the water on spring startup I barely open water inlet to give impeller some water to lubricate impeller then run down to cabin and cut on after it starts